Wednesday, 4 May 2022

Step one


I have to take a quarter of a ton off one side of this block, and to do that I use plugs and feathers.


They are fitted so that all the pressure of the wedge plugs are exerted outward where you want the block to split, encouraged by a v-cut along the desired line.

You go around the wedges, tapping gently at first and you tap evenly, like tightening the head-bolts on a car.

Each tap rises in tone as the pressure increases - PING PING PING, PING PING PING, PING PING PING...

The top of the stone around the holes begins to spall with the intense pressure and makes sounds like a glutton's waistcoat buttons bursting at a banquet.


Eventually the Jurassic mud splits from top to bottom. It is a muffled but cataclysmic sound, like a dinosaur's back breaking beneath the muscle and skin.


Tomorrow I take six inches off the top.

32 comments:

  1. You are a clever little thing! Hopefully, you are allowed to show us everything, including the final result.

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  2. Beautiful description..you can hear it through your words. Can you use the offcuts?

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  3. This is so interesting, Tom, and you have explained it so well in words and photos. Thanks so much for doing this!

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  4. That split must need a very steadt hand.

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    1. Not really Weave. It's about as far from brain surgery as you can get.

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  5. How do you make the holes that the plugs and feathers fit into? Are they drilled or tapped? And I am curious as well about whether you can use the piece cut away.

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    1. A drill. If you can find a use for it, it's stock. If you cannot it remains stock until it is thrown away.

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  6. I was confused by the feathers until I googled it!

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    1. Yes. We are wanton in the use of the word 'feather'.

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  7. Interesting. I suppose the surface is lifted the same way.
    How did you determine the amount equal to a quarter ton that was removed?

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    1. The weight can be calculated by measuring it to find how many cubic feet or whatever, but in this case I just looked at it and guessed.

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  8. That is a perfect split. How long did it take to get to the actual split? The white inside the stone is has a lovely surface with subtle movement.

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    1. It isn't really perfect because the far side of the block was uneven and it split unevenly. From beginning to tap the wedges to the split is only a couple of minutes, depending on how brave you are.

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  9. Lesson 1 at the School of Hard Knocks: soft knocks, please!

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    1. It's fairly painless compared to some processes.

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  10. Fascinating. Suddenly I see a long line of master stoneworkers, starting from prehistory down to the beautiful cathedrals and then you making that first cut.

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    1. Most of the traditional techniques are ancient.

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  11. Excellent Tom. I enjoy watching a craftsman at work and, with your clear description, this was the next best thing.

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    1. I would have liked to video it so you can hear the sounds, but I needed both hands.

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  12. Such skill and always a beautiful piece at the end.that will be around for hundreds of years.
    When I saw the first photo on my phone screen, I thought it was a birthday cake with icing and candles !!!! 👍🏻👍🏻 XXXX

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  13. Fascinating - millions of years to form and yet minutes (?) to split. It is entirely beyond me how masons do their work - the cathedral in St Davids near my home is a place of particular awe when we consider when and how it was built.

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    1. Maybe God was right about it taking moments to destroy what took ages to create, except he works on a different time scale and sometimes it is difficult to tell the difference between one and the other.

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  14. I need specs, on first glance I thought it was an iced birthday cake

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    1. You and Jack@. I was wondering what it reminded me of, and now I know.

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